Mu Yi Magana Game da Abin da Za Mu Iya Yi, Gina, Sikeli Tare.
Kafin kowane yankan allura na filastik, ya zama dole a yi bincike na DFM don tabbatar da cewa ana iya yin allurar cikakke ta hanyar gano ko akwai wani haɓakar ƙira da ake buƙata.An bayyana nasara ta hanyar sakamako, bidiyon shine misalin aikin da ke da mahimmanci wanda zai iya taimaka maka fahimtar ainihin ainihin tsari.Tuntube mu yanzu don samun rahoton DFM kyauta idan kuna haɓaka kowane sabon samfuri.
Hanyoyin Gyaran allura
Saurin allura mold
Canjin allura cikin sauri tare da lokutan jagora mai sauri, manufa don yin samfuri da ƙaramin samarwa wanda shine don ingantaccen ƙira don gada samarwa.
Overmolding
Tsarin overmolding yana ba ku damar haɗa abubuwa da yawa zuwa sashi ɗaya.Wani abu, yawanci thermoplastic elastomer (TPE/TPV/TPU) ana ƙera shi akan abu na biyu wanda galibin filastik ne.Ko kuma a wuce gona da iri a cikin abubuwan da ke cikin robobi.
Mold mai launi biyu
Yin gyare-gyaren allura mai launi biyu shine tsarin masana'antu da ake amfani dashi lokacin da ake magana akan gyare-gyaren kayan / launuka guda biyu zuwa ɓangaren filastik ɗaya, wanda fasaha ce ta haɗa kayan biyu ko launuka daban-daban a cikin ɓangaren filastik guda ɗaya ta amfani da injin gyare-gyare na 2k.
Mass samar allura mold
Mass samar allura gyare-gyare ne na masana'antu tsari da ya shafi allura narkakkar abu a cikin wani mold rami ta yin amfani da samar sa karfe mold abu da zai iya sa ta harbi rai zama fiye da 200,000cycles.
Allura Molding ya ƙare
| Mai sheki | Semi-mai sheki | Matte | Rubutun rubutu |
| SPI-A2 SPI-A3 | SPI-B1 SPI-B2 SPI-B3 | SPI-C1 SPI-C2 SPI-C3 | MT (Moldtech) VDI (Verein Deutscher Ingenieure) |
Abubuwan Gyaran allura
ABS
Acrylonitrile Butadiene Styrene (ABS) wani thermoplastic ne wanda aka halicce shi ta hanyar amfani da emulsion.Tare da Ƙarfinsa, mai sauƙi, ƙananan ƙwayar ƙwayar cuta (m tolerances), juriya na sinadarai, ƙarfin lantarki, ta halitta opaque, ƙananan / matsakaicin farashi.
Aikace-aikace gama gari: Motoci (consoles, panels, trim, vents), kwalaye, ma'auni, gidaje da kayan wasan yara.
Acetal/POM (Delrin)
POM ƙaramin juzu'i ne, thermoplastic mai nauyi mai nauyi wanda yake da ƙarfi kuma mai ƙarfi tare da kyakkyawan juriya na gajiya, kyakkyawan juriya mai raɗaɗi, juriya na sinadarai da juriya mai ɗanɗano a cikin fararen fata ta halitta tare da ƙarancin farashi / matsakaici.
Aikace-aikace gama gari:Bearings, cams, gears, handi, rollers, rotors, slide jagororin, bawuloli
PC(Polycarbonate)
PC yana da wuyar gaske tare da juriya na zafin jiki da kwanciyar hankali mai girma, ana iya yin shi a bayyane amma cikin farashi mai yawa.
Aikace-aikace gama gari:Motoci (falaye, ruwan tabarau, consoles), kwalabe, kwantena, gidaje, murfin haske, masu nuni, kwalkwali da garkuwa
PC+ Gilashi-Cikin
Gilashin da aka cika da polycarbonate abu ne mai ƙarfi da tauri manufa don aikace-aikacen masana'antu da yawa.
Aikace-aikace gama gari:Pulleys, na'urorin likitanci
PMMA (Acrylic)
PMMA polymer ne mai haske tare da kyawu mai kyau, mai jurewa, yana iya zama bayyananne da tsabtar gani a cikin ƙananan farashi / matsakaici
Aikace-aikace gama gari:madaidaicin nuni, ƙwanƙwasa, ruwan tabarau, gidaje masu haske, fale-falen fale-falen, na'urori, alamu, shelves, trays
PP(Polypropylene)
PP yana cikin nauyi mai nauyi tare da juriya mai zafi, babban juriya na sinadarai, juriya mai karewa da bayyanar waxy na halitta wanda ke da tauri kuma mai kauri cikin ƙarancin farashi.
Aikace-aikace gama gari:Motoci (bumpers, murfi, datsa), kwalabe, iyakoki, akwatuna, hannaye, gidaje
PP++ Cike Gilashi
Gilashin Cikakkun PP Compound ana kera shi ta hanyar haɗa Polypropylene Homo-Polymer tare da kyakkyawan darajar Gilashi, tare da matakin da ya dace na Taimakon sarrafawa, Mai daidaita zafi da Anti-oxidant.
Aikace-aikace gama gari:gidaje iyawa, enclosures
Polyethylene (PE)
PE yana da ƙarancin narkewa, babban ductility, ƙarfin tasiri mai ƙarfi, da ƙarancin gogayya.
Aikace-aikace gama gari:Fina-finai, jakunkuna, rufin lantarki, kayan wasan yara.
LDPE(Polyethylene - Low yawa)
LDPE mai laushi ne, mai sassauƙa, mai ƙarfi, kuma filastik mai nauyi tare da kyakkyawan juriya na lalata a cikin bayyanar waxy na halitta da ƙarancin farashi
Aikace-aikace gama gari:Kwantena, jakunkuna, bututu, kayan dafa abinci, gidaje, murfi
HDPE (Polyethylene - Babban Maɗaukaki)
HDPE yana da ƙarfi kuma mai ƙarfi tare da ingantaccen juriya na sinadarai, ƙarfin ƙarfi mai ƙarfi, juriya mai ƙarfi da babban wurin narkewa.
Aikace-aikace gama gari:Kujerun kujera, gidaje, murfi, kwantena da iyakoki
Nailan - Gilashin Cika & 6/6
Nylon 6/6 yana da ƙarfin injiniya mai ƙarfi da ƙarfi tare da juriya ga gajiya, juriya na sinadarai a cikin ƙarancin raɗaɗi da ƙarancin gogayya tare da matsakaici / tsada
Aikace-aikace gama gari:hannaye, levers, ƙananan gidaje, haɗin zip&gears, bushes
Nailan - Gilashin Cike yana da ƙarfi da yawa kuma yana da mafi kyawun ƙarfin ɗaure fiye da daidaitaccen nailan.Hakanan yana da ƙarancin ƙima na gogayya da babban juriya na thermal.
Aikace-aikace gama gari:Bearings, washers, madaidaicin nauyi ga karafa inda ya dace
ASA (Acrylonitrile Styrene Acrylate)
ASA madadin ABS ne tare da ingantaccen juriyar yanayi.
Aikace-aikace gama gari:Rukunin sassa na motoci, manyan bangarori
HIPS(High Impact Polystyrene)
HIPS yana da sauƙin ƙirƙira, sake yin fa'ida, kuma yana da babban tasiri ƙarfi da taurin kai.
Aikace-aikace gama gari:Shiryawa, kayan abinci, nuni
GPPS (Polystyrene - Babban manufa)
GPPS ba ta da ƙarfi, bayyananne amma cikin ƙarancin farashi.
Aikace-aikace gama gari:Marufi na kayan shafawa, alƙalami
PBT (Polybutylene terephthalate)
PBT yayi kama da filastik PET kuma memba na dangin polyester.PBT ya fi dacewa da ƙananan gyare-gyare da amfani da yanayin zafi.Yana da zafi mai zafi da juriya na sinadarai.
Aikace-aikace gama gari:Motoci (masu tacewa, hannaye, famfo), bearings, kyamarori, kayan aikin lantarki (masu haɗawa, firikwensin), gears, gidaje, rollers, masu sauyawa
PBT+Gilashin Cika
PBT mai cike da gilashi yana da ƙarfi da ƙarfi kuma yana da ƙarfin juriya fiye da daidaitaccen PBT.Hakanan yana da zafi mai zafi da juriya na sinadarai.
Aikace-aikace gama gari:aikace-aikacen mota, aikace-aikacen hana wuta
PET (Polyethylene terephthalate)
PET ita ce mafi yawan kayan da aka saba amfani da su don kwalabe na ruwa da sauran abubuwan sha.Har ila yau, an san shi da polyester kuma ana amfani dashi don yin zaruruwan roba.
Aikace-aikace gama gari:kwalabe na ruwa, marufi
PC/ABS
PC/ABS shine haɗakar polycarbonate da ABS wanda shine don samun mafi kyawun kaddarorin duka kayan tushe - juriya na zafi da sassauci.Hakanan ana sarrafa wannan gauraya cikin sauƙi yayin gyaran allura fiye da ɗaya daga cikin kayan tushe.
Aikace-aikace gama gari:Rukunin, manyan bangarori;
Polyvinyl chloride (PVC)
PVC yana da high taurin, inji da lantarki rufi Properties.Yana da juriya ga abubuwa masu yawa a cikin sinadarai.
Aikace-aikace gama gari:Likitan kwantena, abubuwan gini, bututu, igiyoyi
PEI (ULTEM)
PEI robobi ne mai launin amber tare da juriya na zafin jiki mai ƙarfi da ƙarfin dielectric sosai, yana sa ya zama mai girma don abubuwan kayan aikin likita da sassan rufin lantarki.
Aikace-aikace gama gari:Abubuwan da aka haɗa na lantarki (masu haɗawa, allon allo, masu sauyawa), murfi, Abubuwan kayan aikin likita
PEEK (Polythertherketone)
PEEK yana da babban zafin jiki, sinadarai, da juriya na radiation tare da ƙarancin ɗanɗano.
Aikace-aikace gama gari:Abubuwan da aka haɗa na jirgin sama, masu haɗa wutar lantarki, injin famfo, hatimi
Polyphenylene Sulfide (PPS)
PPS yana da ƙarfi sosai da juriya mai zafi tare da kwarara mai kyau da kwanciyar hankali.
Aikace-aikace gama gari:sassan tsarin man fetur, jagorori, masu sauyawa, rufin lantarki, membranes, marufi
Polyphenylene Oxide (PPO)
PPO yana da kwanciyar hankali mai girma da kyawawan kayan lantarki tare da ƙarancin sha ruwa da tsada mai tsada
Aikace-aikace gama gari:Motoci (gidaje, bangarori), abubuwan lantarki, gidaje, abubuwan aikin famfo
PPA (Polyphthalamide)
PPA yayi kwatankwacinsa da nailan tare da tauri mafi girma, ƙarfi, da kaddarorin thermal.Yana da kyakkyawan juriya mai rarrafe da kwanciyar hankali mai girma.
Aikace-aikace gama gari: Motoci, mai da iskar gas, kayan aikin famfo
SAN (Styrene Acrylonitrile)
SAN (AS) shine madadin Polystyrene tare da mafi girman thermal da juriya na sinadarai kuma yana da kwanciyar hankali na hydrolytically.
Aikace-aikace gama gari:Kayan gida, ƙwanƙwasa, sirinji
TPE (Thermoplastic Elastomer)
TPE yana da kamanni da yanayin abu mai kama da roba amma thermoplastic ne wanda za'a iya sake narkewa.TPE yana da kyawawan kaddarorin thermal da kwanciyar hankali a yanayin yanayin zafi da yawa waɗanda za'a iya yin su a cikin taurin daban-daban.
Aikace-aikace gama gari:Aikace-aikacen mota, kayan aikin gida
TPU (Thermoplastic polyurethane)
TPU wani abu ne na roba tare da kyakkyawan juriya ga mai, mai, da abrasion.
Aikace-aikace gama gari:Aikace-aikacen kayan aikin likita, na'urorin lantarki ta hannu
TPV (Thermoplastic Vulcanizates)
TPV wani ɓangare ne na dangin kayan TPE.Yana da mafi kusa a cikin kaddarorin zuwa roba na EPDM kuma yana da tsayin daka mai zafi da kyakkyawan elasticity.
Aikace-aikace gama gari:Aikace-aikacen mota, kayan aikin gida, aikace-aikacen rufewa
PS: Hakanan zamu iya samo kayan al'ada akan buƙatar saduwa da ainihin aikace-aikacen samfuran ku
Ayyukan Sakandare Bayan Allura
Rubutun Pad
Tambarin bugu tsari ne na bugu wanda zai iya canja wurin hoto/logo/rubutu 2D zuwa saman 3D.
RuwaTfansaPrinting
Hakanan ana kiranta da bugu na nutsewa, hoton canja wurin ruwa, dipping ruwa, wanda shine hanyar amfani da ƙira da aka buga zuwa saman 3D.
Zane
Zanen launi daban-daban masu sheki da matte duka suna samuwa don yin amfani da su.
Electroplating
Yanayi ne don samar da suturar ƙarfe a kan ƙaƙƙarfan ma'auni ta hanyar rage cations na wannan ƙarfe ta hanyar wutar lantarki kai tsaye.
Ultrasonic Plastic Welding
Yana da wani masana'antu tsari wanda high-mita ultrasonic acoustic vibrations ana amfani da gida aiki guda da ake gudanar tare a karkashin matsa lamba don ƙirƙirar m-jihar weld.
Maganin Gyaran allura
Mai sauriIcutaMtsohos:
Mafi dacewa don ingantaccen ƙirar ƙira, buƙatar samfur ko ƙaramin ƙarar samarwa.
√Lokacin jagora mai sauri
√Babu buƙatar MOQ
√Karɓar ƙira mai rikitarwa
MassPjujjuyawar alluraMtsoho
Mafi dacewa don manyan sassan samar da ƙara, farashin kayan aiki ya fi saurin alluran gyare-gyaren allura amma yana haifar da ƙaramin sashi na farashin.
√Har zuwa hawan keke 500,000 na mold ya harbe rayuwa
√Production sa karfe kayan aiki&multi-rago tooling
√Ana iya amfani dashi don aiwatar da allura ta atomatik
Nazarin Case Molding Allura
