Lokacin da aka keɓance samfuran ƙarfe, zabar hanyar sarrafawa daidai yana da mahimmanci ga inganci, farashi da lokacin bayarwa na samfur.Akwai hanyoyin gama gari daban-daban don keɓance karafa.Anan akwai hanyoyin gyare-gyaren ƙarfe da yawa da ake amfani da su:
1.Farashin CNC:
CNC (Kwamfutar Lambobin Kwamfuta) mashina wata hanya ce ta daidaitaccen yanke ƙarfe da sarrafawa ta amfani da kayan aikin injin sarrafa kwamfuta.Ta hanyar yin amfani da umarnin da aka riga aka tsara, CNC machining yana ba da damar ƙera madaidaici da ingantaccen gyare-gyare na sassa na ƙarfe, dacewa da samfurori tare da siffofi masu rikitarwa da ainihin buƙatu.
Amfani:
Babban daidaito da daidaito
Faɗin kayan aiki masu jituwa
Ya dace da sifofi masu rikitarwa da ƙira masu rikitarwa
Ingantattun duka kanana da manyan ayyukan samarwa
Rashin hasara:
Mafi girman farashin saitin farko
Tsawon lokacin samarwa don ƙira masu rikitarwa
Iyakance ga masana'anta na ragi (cire kayan)
2. Milling da Juyawa:
Niƙa da juyawa sun haɗa da yanke kayan ƙarfe daga kayan aiki ta amfani da kayan aiki akan kayan aiki don cimma siffofi da girma dabam.Milling dace da lebur da kuma hadadden surface machining, yayin da juya da ake amfani da cylindrical workpieces.
Amfani:
Daidaitaccen aikin injina
M ga daban-daban siffofi da kuma girma dabam
Ya dace da samfuran samfuri da manyan samarwa
Faɗin kayan aiki masu jituwa
Rashin hasara:
Tsawon lokacin inji don ƙira mai rikitarwa
Babban kayan aiki da farashin kulawa
Iyakance ga sassa masu jujjuyawa ko madaidaici a cikin juyawa
3.3D Bugawa:
Fasahar bugu na 3D yana ba da damar gyare-gyaren sassa na ƙarfe ta hanyar sanya kayan aiki na Layer-by-Layer.Ta hanyar narkewa ko ƙarfafa foda na ƙarfe, ana iya buga sassan ƙarfe masu sarƙaƙƙiya masu siffa kai tsaye, suna ba da fa'idodin saurin gudu, sassauƙa, da gyare-gyare.
Amfani:
Ƙwararren ƙira da ƙira
Samfura da sauri da rage lokacin jagora
Ƙananan ɓarna na kayan aiki idan aka kwatanta da hanyoyin gargajiya
Dace da ƙananan ƙira
Rashin hasara:
Zaɓuɓɓukan abu masu iyaka idan aka kwatanta da hanyoyin gargajiya
Ƙananan ƙarfi da karko idan aka kwatanta da wasu hanyoyin gargajiya
Sannun saurin samarwa don manyan sassa
4. Yankan Laser:
Yanke Laser wata hanya ce da ke amfani da katako mai ƙarfi na Laser don narke, vaporize, ko ƙone kayan ƙarfe don yanke dalilai.Yankewar Laser yana ba da fa'idodi irin su daidaitattun daidaito, saurin sauri, ba lamba ba, da ƙarancin lalacewa, yana sa ya dace da keɓance sassa da sassa na ƙarfe da yawa.
Amfani:
Babban madaidaici da cikakkun bayanai
Gudun yankan sauri
Tsarin mara tuntuɓar juna, rage ɓarnar abu
Ya dace da nau'ikan karafa da kauri
Rashin hasara:
Iyakance zuwa 2D yankan bayanan martaba
Babban kayan aiki da farashin kulawa
Maiyuwa na buƙatar ƙarin sarrafawa bayan aiki don santsin gefuna
5.Tambarida Samarwa:
Yin tambari da ƙirƙira sun haɗa da matsa lamba ga kayan ƙarfe don siffanta su zuwa sifofin da ake so.Cold stamping ko zafi stamping matakai za a iya amfani da su cimma al'ada karfe sassa da aka gyara tare da hadaddun siffofi da high daidaici.
Amfani:
Babban saurin samarwa don adadi mai yawa
Ƙimar-tasiri don ƙira mai maimaitawa
Dace da hadaddun siffofi da m tolerances
Ingantattun ƙarfin abu da karko
Rashin hasara:
Mafi girman farashin kayan aiki na farko
Iyakance ga takamaiman siffofi da girma
Ba manufa don samfurori ko ƙananan ayyukan samarwa ba
6.Mutuwar Casting:
Die Casting wani tsari ne wanda ake yi wa narkakkar karfe allura a cikin wani nau'i a karkashin matsin lamba don ƙarfafa da sauri da kuma samar da siffar da ake so.Babban matakan sun haɗa da shirye-shiryen ƙira, narkewar ƙarfe, allura, sanyaya, da rushewa.
Amfani:
Maɗaukakin Maɗaukaki: Die Casting zai iya samar da sassa tare da sifofi masu rikitarwa, cikakkun bayanai masu rikitarwa, da madaidaicin girma, yana tabbatar da daidaito da daidaito mai girma.
Babban Haɓakawa: Die Casting ya dace da samarwa da yawa, tare da allura da sauri da sanyaya mai sauri, yana ba da damar ƙimar fitarwa mai girma.
Ƙarfi da Dorewa: Sassan simintin da aka mutu yawanci suna nuna kyawawan kaddarorin inji, gami da babban ƙarfi, tsauri, da juriya na lalata.
Rashin hasara:
Babban Kuɗi: Die Casting yana buƙatar samar da ƙirar ƙarfe da aka keɓe, wanda zai iya zama tsada ta fuskar masana'anta da farashin shirye-shirye.
Zaɓin Material Iyakance: Die Simintin gyaran kafa yana da amfani da farko ga ƙananan ƙarfe masu narkewa kamar su alloys na aluminum, gami da zinc gami da gami da magnesium.Bai dace da ƙananan ƙarfe masu narkewa kamar karfe ko jan karfe ba.
7.Extrusion:
Extrusion wani tsari ne wanda aka tilasta wa ƙarfe mai zafi ta hanyar mutuwa ta hanyar amfani da injin extrusion don samar da siffofi na gaba-gaba.Babban matakan sun haɗa da preheating billet ɗin ƙarfe, extrusion, sanyaya, da yanke.
Amfani:
Ingantacciyar Ƙarfafawa: Extrusion ya dace da ci gaba da samarwa, yana ba da damar samar da sauri da inganci na tsayin tsayi da yawa na sassa.
Siffofin Dabaru: Ana iya amfani da extrusion don samar da sifofi daban-daban na gicciye, irin su m, m, da kuma hadaddun bayanan martaba, suna ba da babban daidaitawa.
Tattalin Arziki: Ta hanyar sarrafa sifar mutuwa da girma, ana iya rage sharar kayan abu.
Rashin hasara:
Iyakance Madaidaici: Idan aka kwatanta da Die Casting, Extrusion yana da ƙananan daidaici da ƙaƙƙarfan yanayi.
Material Limitities: Extrusion ya dace da farko don karafa masu lalacewa kamar aluminum da jan karfe.Ya zama mafi ƙalubale ga ƙananan karafa.
Manufacturing Mold: Samar da kiyaye extrusion mutu yana buƙatar ƙwarewa na musamman kuma ya haifar da ƙarin farashi.
Yadda za a zaɓi hanyar sarrafa ƙarfe na al'ada daidai
Ƙirar samfur da buƙatun: Fahimtar ƙirar ƙirar samfurin, gami da siffa, girma, abu, da buƙatun saman.Hanyoyin sarrafa ƙarfe daban-daban sun dace da ƙirar samfuri da buƙatun daban-daban.
Zaɓin kayan aiki: Zaɓi kayan ƙarfe da ya dace dangane da halaye da buƙatun samfurin.Kayan ƙarfe daban-daban sun dace da hanyoyin sarrafawa daban-daban.Misali, allunan aluminium sun dace da extrusion da simintin mutuwa, yayin da bakin karfe ya dace da mashin din CNC da simintin gyare-gyare.
Daidaitaccen aiwatarwa: Zaɓi hanyar sarrafawa mai dacewa dangane da madaidaicin buƙatun samfurin.Wasu hanyoyin, irin su CNC machining da nika, na iya samar da mafi girma madaidaici da kuma ingancin saman, wanda ya dace da samfurori da ke buƙatar babban daidaito.
Girman samarwa da inganci: Yi la'akari da girman samarwa da buƙatun ingancin samfur.Don samar da manyan sikelin, hanyoyin sarrafawa masu inganci kamar tambari, extrusion, da simintin mutuwa na iya zama mafi dacewa.Don ƙaramin tsari ko samfurori na musamman, hanyoyin kamar CNC machining da 3D bugu suna ba da sassauci.
La'akarin farashi: Yi la'akari da abubuwan farashi na hanyar sarrafawa, gami da saka hannun jari na kayan aiki, kwararar tsari, da farashin kayan.Hanyoyin sarrafawa daban-daban suna da tsarin farashi daban-daban, don haka ya kamata a yi la'akari da ingancin farashi.
Ƙwararrun ƙwararrun injiniyoyinmu sun ƙware sosai a cikin hanyoyin sarrafa ƙarfe da yawa kuma suna iya ba ku bayanai masu mahimmanci da shawarwari.Muna da zurfin ilimin sabbin ci gaba a cikin masana'antar kuma za mu iya taimaka muku kewaya ta cikin rikitattun hanyoyin zaɓin mafi dacewa don takamaiman aikinku.
Ko kuna buƙatar taimako tare da ingantattun mashin ɗin, ƙirƙira, simintin gyare-gyare, ko kowace dabarar sarrafa ƙarfe, injiniyoyinmu na iya ba da jagora wanda ya dace da buƙatun ku.Za mu yi la'akari da dalilai kamar kaddarorin kayan aiki, haƙurin da ake so, ƙarar samarwa, da la'akarin farashi don taimaka muku yanke shawara mai fa'ida.
Bugu da ƙari, injiniyoyinmu na iya ba da tallafi don haɓaka ƙirar abubuwan ƙarfe na ku don ƙirƙira, tabbatar da cewa ana iya samar da su da kyau ta amfani da hanyar sarrafawa da aka zaɓa.Za mu iya ba da shawarwari don gyare-gyaren ƙira waɗanda za su iya inganta ɗaukacin inganci, ayyuka, da ingancin samfuran ku.
Da fatan za a ji daɗin tuntuɓar ni kuma a shirye muke mu taimake ku don samun kyakkyawan sakamako a aikin ƙarfe naku.
Lokacin aikawa: Dec-18-2023